The 3D|CORE™ XPS foam core is a high-performance polystyrene foam that is suitable for ultra-light construction applications. The integrated honeycomb structure creates more flexibility and simplifies handling in production. With the various 3D|CORE™ structures, the technical properties of the foam can be improved to a high-performance core with low weight!
Properties of 3D|CORE™ XPS:
- Available density: 45 kg/m³
- Closed cell foam core (no water absorption, no re-expansion, no outgassing)
- Durability - no rotting
- Very lightweight foam core
- Easy application with epoxy resin systems
- Homogeneous bonding of all components
- Excellent surface adhesion (bond between surface and core)
- Uniform material properties
- Good thermal insulation
- Integrated flow aid
- Low resin absorption
- Can be used with all known epoxy and PU resin systems (Not applicable with styrene)
Areas of application for 3D|CORE™ XPS:
- Automotive: underbody panelling, bonnet, seats, battery housing, side elements, trunk, spoiler
- Railway & Transport: ceiling elements, interior, flooring, door modules, partition walls, roof, underbody panelling, front mask, seats
- Winding applications: Tubes, tanks, sleeves, rollers
- Wind energy: rotor blades, nacelles, spinner
- Industry: machine housing
Suitable processes:
- Hand lay-up
- Vacuum Infusion
- Vacuum Assisted Light-RTM
- Bonding