Capability to assemble several track models
TECHNOLOGIES
Linear transfer with 15 workstations
Palletized line with special fixtures
Poka-Yoke of pallets to ensure correct positioning of parts
Component presence and model control using laser sensors
Track lubrication by incorporated spraying system
Assembly of upper and lower tracks
Crimping and burnishing
Tracks liberation and slide efforts checking
Automatic part traceability and labelling with a robot
Identification and separation of OK and NOK parts
ADVANTAGES
All seat tracks assembly processes including effort and quality checks are integrated into a single machine.
Automation focuses on both the repetitive and critical processes (quality tasks that require more force or precision control).
Production cost reduction and productivity increase by reducing the cycle times
Repeatability quality assembly and control with the best quality assurance systems