Finned tube heat exchanger type using steam to heat up gaseous media (e.g. air), also called steam air heaters, steam heat exchangers or steam coil air heaters
Customized according to client specification and request (e.g. equippable with air pre-heater recuperator or with optional electrical or oil heater to reach higher temperatures)
Insulated housing (fully welded, sanitary design) and extractable elements
Condensate cooling and innovative safety system (see below)
Selected Project References
Exemplary Steam Heat Exchanger Unit with Condensate Cooling and Safety System
Condensate Cooling
Use of flash steam and condensate of the steam coils to pre-heat the process air
Separate flash steam and separate condensate stage, for stable running conditions at different capacities
Returning of water without any flash steam to the tank
Materials And Characteristic Values
Housing: Stainless steel (AISI 304 or AISI 316) with mineral wool insulation
Finned tubes: Stainless steel (AISI 304 or AISI 316)
Fins: Aluminum or stainless steel
Air volume: up to 150’000 kg/h per device
Discharge temperature: 80 to over 200 °C, depending on steam pressure, or more than 300°C with optional electrical or oil heater
Steam pressure: up to 70 bar
Safety System
Innovative and field-proven system consisting of pressure sensors, valves and bypass piping
To avoid steam hammers which caused a quite long history of damage at steam heat exchanger units without safety system
Steam hammers occur when the heater coils fill up with water especially during low capacity cases