MDF forming station consists of several single machines (forming bin, discharge head, forming head and scalper unit) and produces a uniform fiber mat.
Application
Mat spreading for MDF / THDF and insulation board pressing
Description
MDF forming station consists of several single machines (distribution flap, forming bin, discharge head, forming head and scalper unit) and produces a uniform fiber mat.
Customer benefits
Low sanding required due to highest forming accuracy, both lengthwise and crosswise
Excellent board surface quality. Highly suitable for laminating or direct painting
Possible material savings due to short control loop of the scalper system and
direct return of material to the bin
Board’s top and bottom appearance identical. Separation effect avoided thanks to different forming roller’s designs, separately adjustable speed and low dropping height
Technical features
For line speeds up to 2,500 m/s, and either of these forming heads:
Forming Rollers Head
Board thickness: 1.0 – 60 mm
Rollers equalizing the fibers
Different roller designs to avoid separation effect
Spike-Roll Vacuum Former
Board thickness: 1.0 – 16 mm
Spike-Roll disintegrates fibers
Vacuum pre-compresses the mat and adjusts fiber distribution
Best forming accuracy crosswise with optional Formator:
Scalper with separately scalping 100 mm wide segments over board’s width, regulated in closed loop by Dieffensor
Ability to reduce raw material consumption considerably. Material is returned to the forming bin