Ultrasonic inspection system BIS

automatedqualityfor bars

The bar inspection system (BIS) is a turnkey solution that uses phased array probes integrated into a fully automated testing system to meet stringent quality control standards while maintaining productivity. Key benefits include: In-line 100% volume inspection on round and square bars • Minimize your dependency on operator skill with automatic calibration • Optimal defect detection and a higher tolerance on bar shape with the floating head design • Excellent coupling using an immersion tank • High acquisition density to find smaller defects under dynamic conditions • Minimal downtime with fast changeover • Repeatable results on a 24/7 production line Designed to be an easy-to-use solution for quality control in carbon and stainless steel, aluminum, and titanium black and bright bars, the system includes: • Dedicated project management • Instruments, probes, and mechanical equipment • Water management system • Software • Commissioning, training, and after-sales support Full Volume Inspections—Detect Internal and Subsurface Defects Phased array (PA) probes can be programmed to alternate between longitudinal and shear wave to inspect both the volume and subsurface of a bar. The probes can be positioned and fired so that the entire bar cross-section is inspected as it moves through the system. Probes are grouped for specific diameter/size ranges and bar shape on the same probe holder (cassette), helping ensure full-volume inspection and minimizing crosstalk and change over time. The cassettes are equipped with high-pressure water jets to remove particles and bubbles from the probes.