Anchorless tufting machine for face cleaning brushes
The AMR-facial is a high speed, spool-fed tufting machine for anchorless face cleaning brushes. The spool-fed filling tools, which allow the use of very thin filaments, tuft the fine material directly into the head plate of the brush, eliminating the issues related to handling and picking fine filaments. After tufting, the filaments are melted together and the head plates can subsequently be assembled with the rest of the brush, or overmoulded.
The AMR-facial is available as a manually loaded machine to make the tufted head plates only, or with all possible automation, including assembly of the brush to reduce operator labor to a minimum.
The AMR-facial machine can also be combined with the new and revolutionary PTt technology for anchorless brushes.
Highlights
Very high output of up to 700 tufts per minute continuously.
No metal anchors required
No rotating clamps required
Angled tufting possible ( optional)
Very high filament density possible
Very thin brush heads possible
Special brush topographies possible my means of the CNC tuft length control.
Tufts can be very close to the edge of the brush head
Substantial nylon savings because the tuft length can be adjusted during the cycle
Tuft melting by means of contact heating
Single or double color tufting available
Rubber cleaning elements in the head possible, between the tufts or on the sides of the head
Simple tooling, easy to change over to different models
Technical data
Speed (tufts/min) - 700
Fibre colors - 1 o 2
Finest filament - 2 mils
Power consumption (kW) - 6.5
Air consumption (l/min) - 300