Our deep-drawn aluminum components are expertly made from premium metal for exceptional precision and longevity. Deep drawing is a unique manufacturing method that preserves the material's integrity while gradually transforming a flat sheet of aluminum into a hollow shape, like a cup or cylinder (which is stamped through a die in phases and can be customized to your product). The method yields flawless surfaces, great dimensional precision, and lightweight, robust products.
1
Prepare the sheet metal: First, select a sheet metal of suitable thickness and material (such as aluminum, stainless steel, etc.), and ensure that its surface is smooth and free of defects.
2
Install the die: The die is the core part of the deep stamping process, usually consisting of a punch and a die. The punch is used to apply pressure, while the die is used to guide the sheet metal to form a specific shape.
3
Apply pressure: Under the action of the press, the punch presses the sheet metal into the die. As the pressure is gradually applied, the sheet metal begins to deform plastically and stretches into the desired hollow shape.
4
Repeated stretching: Depending on the design requirements, deep stamping may need to be carried out in multiple stages, each time the sheet metal is further stretched and deformed to achieve the desired depth and shape.
5
Finished product processing: After deep stamping, the workpiece will undergo post-processing such as trimming and deburring to ensure that the final product is accurate in size and has a smooth surface.