Fully automated integration
100% in-line inspection
Optical resolution 0.1mm
Cycle time 16-24s
Two CCD camera systems
Laser scanner profile measurement
Fast and precise robot handling
Flexible gripping position adaption
Feasible for medical products and cleanroom environment
Adaptable for a wide product range
Minimal user interaction
Intuitive HMI design
The IMSTec Part Verification System provides fully automated verification of many different sample types in parallel such as orthopaedic implants. A robot gripper ensures highly flexible and precise handling of the products. The geometry of every part is measured and compared to the specification. An included gripper station provides adapted robot grippers for all products.
One main component of IMSTec’s fully automated packaging system is the part verification system. Before the medical implants are packed into skin foil their product type is determined and the geometry is verified by a generic image processing algorithm. Shape, size and position of the part are forwarded to the robot controller in order to choose the right gripper and to have a precise position for gripping the part. Further image processing verifies the coating surface on the part.
Good parts go to the packaging process, defect parts are separated. The part verification system ensures that the selected packaging recipe fits to the loaded part. Up to 20 different parts can be loaded so every part needs to be inspected. Initially all parts are sorted on a logistic tray that consists of a semi-transparent diffusor plate.