PLC and computer-controlled test benches for leak testing with client-specific operator-interfaces are the ideal solution for many tasks. This is particularly the case if:
The wide variety of types of test pieces requires different procedures or sets of parameters
A large number of different measurements such as pressure curves, times, mechanical and electrical values etc. are to be taken
Process checks and documentation are required
Example I
Computer-controlled leak testing for commercial vehicle brake parts. All adjustment and testing procedures are fully automated.
• Sealing Tests
• Flow Tests
• Pressure and time tests
• Control unit settings
• Functional tests
Example II
Threefold fully automated high pressure leak testing for ESP lines. Line lengths from 300mm-2,400mm. Measurement data visualised by Siemens OP 17 Control via Siemens S7 / 300.
• Manual and automatic operation
• Resolution of measurement 1 Pa
• High pressure measurement technology for 200 bars
• Marking of the tested “good” tubings
• Forced ejection depending if passed or rejected Parts
• Automatic acceptance of lines from production unit
• Automatic operation of sealing instruments when line length changes
• Lateral movement for removing from the production plant and passing to the test station
Example III
Tenfold semi-automatic high pressure leak tests for brake hoses, different lengths of lines and connecting pieces.
• Automatic test piece adaption
• Quick change system for different connection shapes
• Forced ejection if parts rejected
• High pressure generated 200 bar
• Ergonomic layout of test piece mountings