Gun drills (through coolant drill) are straight fluted drills which allow cutting fluid (either compressed air or a suitable liquid) to be injected through the drill's hollow body to the cutting face. They are used for deep hole drilling—a depth-to-diameter ratio of 300:1 or more is possible. Gun barrels are the obvious example; hence the name. Other uses include mold making, die making, and the manufacture of combustion engine parts such as crankcase, cylinder head, and woodwind musical instruments, such as uilleann pipes, as gun drills can drill long straight holes in metal, wood, and some plastics. The coolant provides lubrication and cooling to the cutting edges and removes the swarf or chips from the hole. Modern gun drills use carbide tips to prolong life and reduce total cost when compared with steel tips. Speed of drilling depends on the material being drilled, rotational speed, and the drill diameter; a high speed drill can cut a hole in P20 steel at 30 inches per minute.
Gun drilling can be done on several kinds of machine tools. On lathes, it is generally practical with hole depths of less than 50 diameters. There are also purpose-built gun drilling machines, where longer aspect ratios can be drilled.
Product Description
There are three basic types of deep hole drilling.[2] Processes are categorized by how the cutting coolant flushes heat and chips from the cutting face. The three types of deep drilling are:
· Gun drilling - The cutting tool is a fluted solid rod that has a hole bored down the center. Coolant is pumped through a hole in the inside of the drill. It flows back outside the drill, through the flute, bringing the chips with it.