The preparation of mattress carcasses is a critical aspect of mattress production. While the use of solvent-based glue for preparing the foam and felting was once common, the trend has shifted towards hotmelt systems in recent years. Our M-2500 Automatic Hotmelt Glue Line is designed to provide a solution to this changing trend. It reduces the number of personnel required and minimizes the amount of raw materials used in daily production, while also increasing productivity. The M-2500 utilizes melt glue, which is odorless and enhances worker health and hygiene in the production of mattresses.
Automating Sizing: It is able to automatic dimensioning in every size of mattress by encoder and sensors.
Touch Panel Screen: Glue line is controlled with touch panel screen as unconnected of line.
Glue Bridges: There are 2 kind of glue bridges. One of them is applied corner and center glue on foam and felt sides with high speed and desired amount by automatically dimensioning, the other one is applied glue with 4 nozzles from the center on felted mattress.
Automatic Pressing System: After Glue Bridge, mattress goes to the press when mattress is bonding with felt, foam and quilted panel together. The pressing system is applied to press by pneumatic system in press unit. So this provides better adhesion to felt. Therefore it doesn’t require any manual operation.
Gluing Unit: Robotech / Nordson is used gluing unit system.
Special Design Conveyor System with Silicon: There is silicon belt in glue bridges to contamination of glue and prevents sticking glue.
Edge Glueing; Corner and center Glue application system on foam and felt sides with high speed and desired amount.