New optional software from Milltronics uses proprietary algorithms to calculate toolpaths and control the maximum allowable cutter engagement resulting in:
• Faster cycle times
• Better tool life
• More accurate parts
• Cycle times can be reduced by as much as 50% (or more) and 3-5 times better tool life
• Part accuracy can improve through reduction in tool deflection
ChipBossTM uses trochoidal milling strategies with deeper depths of cut and smaller step overs:
• Feed rates can be much higher than what conversational users are used to experiencing.
• Reduces the number of times a machine needs to accelerate and decelerate – “less wear and tear”
• Includes “Rest Roughing” – automatically calculates the areas to be machined and uses a smaller cutter to get just those areas that can’t be cut with larger tool, saving even more time.
How it Works
To begin with, consider first a typical conversational program:
• To avoid overheating the tool the operator typically uses multiple incremental depth cuts
• Uses slower feeds and speeds
• Often needs to use coolant (not always desired)
• With incremental depth cuts, usually only the tip of the tool is used
• The majority of the useable flute length is being wasted
Rest Roughing
Use Rest Roughing to further improve cycle times:
• Select a large diameter tool to efficiently remove bulk material, followed by a smaller diameter tool to get what the larger tool can’t reach
• Rest cycle does just the “rest” areas, no need to re-cut entire profile
• All automatic – just select from drop down menu and the software calculates everything for you