FoamMelt systems use a patented process to foam hot melt adhesives for form-in-place gasketing applications, replacing expensive and labor intensive die-cut and foam-tape gaskets.
Nordson® FoamMelt processors dramatically improve the performance of most hot melt adhesives by mixing them with inert gas, creating a homogeneous solution. As the material is dispensed, the gas expands to create a closed-cell foam. The foamed material is applied like more conventional approaches, but provides the following benefits:
• Increased open time produces longer, more useful beads and provides greater flexibility.
• Faster set time for increased line speeds and production rates.
• Labor is reduced and less warehouse space is required for inventory.
• Volumetric increase for greater gap filling capabilities.
• Improved wetting increases the ability to bond impervious surfaces and enhances application versatility.
• Lower heat density reduces heat damage and improves operator safety.
• Reduced sagging or running for uniform adhesive thickness.
• Reduced adhesive consumption of up to 65 percent.
• Increased penetration creates stronger bonds and results in fewer rejects.