Process automation system

for press line

The project for developing an advanced press automation system for copper tubes aims to significantly improve efficiency and quality in the manufacturing process. Through a combination of advanced sensor technology, precise lubrication, and parallel processing capabilities, the system achieves a cycle time of at least 16.8 seconds per stroke while simultaneously processing up to 16 tubes. Key Advantages and Innovations: 1. The system operates on dual tracks, allowing for parallel feeding of raw tubes and the discharge of finished fittings. This setup minimizes downtime and maximizes production rates. 2. Unlike previous manual lubrication methods, the automated, calibratable spray nozzle technology ensures accurate dosing and even oil distribution. Each tube is rotated 360 degrees to guarantee full coverage and protect material integrity. 3. Using a three-jaw gripper that grasps the tubes from the inside minimizes the risk of damage to the outer surface. Precise tube alignment is ensured by laser sensors and a centering device, enhancing accuracy in processing. 4. The system is optimized for over 50 different tube types and significantly reduces setup times through a flexible press feed. This adaptability accommodates various tube diameters and lengths, improving production versatility. 5. An innovative system for discharging and inspecting finished fittings ensures the highest quality standards and reduces waste, as potential defects are detected and addressed early in the process. This press automation system represents a major advancement in the mechanical engineering sector, significantly enhancing efficiency, material protection, product quality.