Nutec Bickley provides high technology heat recovery systems with the use of Regenerative burners for aluminum melting furnaces, Forge Furnaces and other applications.
Regenerative Burners recover waste heat from furnace exhaust gases and preheat combustion air to significantly increase efficiency over conventional burners or recuperative burners.
The Regenerative system allows greater use of the furnace exhaust gases to improve the efficiency of existing equipment and also allows the exhaust system to be smaller than a conventional furnace.
Our Regenerative Burners provide 40-70% fuel savings over many existing systems.
Advantages of Regenerative burner retrofits
Low NOX emissions.
High efficiency with savings from 40% to 70% vs cold air.
No complicated refractory stabilizers or baffles.
Long life, air-cooled pilot.
Modular construction for flexibility.
No high volume of cold air required for stability.
Enhanced rugged construction.
Custom U-channel seals used on all high temperature joints.
All high temperature joints are protected from direct radiation.
Burner pairs available for capacities ranging from 1 mm Btu/hr to 29 mm Btu/hr.
Ability to add immediate fuel consumption savings without increasing the furnace footprint significantly.
Lower the emissions from an entire facility by converting existing equipment.
40-70% fuel savings over many existing systems.
Industries where Regenerative burner retrofits are used
Forging
Aluminum Melting
Continuous reheating operations