Flashless Liquid Silicone Molding
With our customers' requirements in mind, we strive for new developments by offering turnkey solutions in line with the current concerns: driving industrial productions towards sustainable development!
The demonstration made with this application for fuel cell gaskets offers a standardized, easily configurable design for various applications.
Based on this concept, REP wants to contribute, beyond automation, to sustainable development: transition to e-mobility and hydrogen, wasteless molding, energy-efficient solutions, flexible reusable means for increased lifespan.
A fully automatic process !
Benefits:
A technically sophisticated configuration
Adaptation to the technically most sophisticated and demanding processes
Flashless, waste-free molding
Perfect and uniform clamping quality over the whole surface
Maintenance-free durability over time
Outstanding injection precision and exactitude granted
Stability and repeatability designed for automation
Low consumption (servo-motor - insulation)
100% robot-controlled and automated Production
"Plug & Automate" Concept
Easy to install
Highly flexible
Insert loading
Plasma activation of the molded surface
Part demoulding and receiving
Visual compliance testing
Equipment
V410 Extended – 50 cm3 LSR
Automated cell made by REP
LSR dosing system
Flashless single-cavity mold
CRB with 4 shut-off nozzles
Application example
LSR Fuel Cell Gasket
Insert dimension: 290 x 160 mm (thickness 0.1 mm)
Specific stainless steel
Gasket overmolding
Low gasket thickness
LSR volume of the gasket: 3.1 cm3