As a joining process for industrial thermoplastics, the ultrasonic method is very well proven in practice. Particularly in the production of mass- produced parts, the process offers definite advantage over previous methods.
RTUL offers wide selection of welding equipment and installation which with respect to generator performance, range of welding force, frequency of operation and possible uses, efficiently satisfies your specific application requirements.
Each ultrasonic welding installation comprises the following main components:
Electronic ultrasonic Generator
Transducer, Booster and Sonotrode
Pneumatic Press and Control Unit (AWC 6 & MPS 3.1)
The Generator is the heart of every ultrasonic welding system, its function being to supply the transducer with an alternating current of a given ultrasonic frequency. This is then converted by the transducer into mechanical / ultrasonic vibrations which are finally transmitted via, the booster and sonotrode to the item being welded.
7" Colour touch screen.
Provides 4 different Trigger modes - Time, Force, Distance and Touch.
Provides 5 different weld modes - Time, energy, Weld Distance, Absolute Distance and Maximum Power.
Energy, Distance Measurement and control.
Variable pressure profile for more accurate Weld Results.
Amplitude Profile to weld Few Semi- Crystalline Materials.
Automatic Saving of last 99999 welding Results.
User can store 50 different Job Settings. (Data set management)
Selectable calibration pulse for Automatic Sonotode Frequency Tuning.
6 Types of different quality windows
RS-232/USB Interface for receiving Welding summary on PC.
In-built Rotary Table Interface with Two Sensor Support.