DITECH is the SAIP technology that designs and builds complete lines for the production of panels with discontinuous method. The “discontinuous” process is used for the production of rigid surface panels, or flexible composite with a rigid polyurethane foam core, in those cases which require a particular design and limited production volumes. SAIP designs and produces multiple types of production lines, providing various solutions for the dosage of the foam according to the panel design, the production method and the efficiency required.
DITECH systems are entirely designed and manufactured according to specific customer requirements. DITECH technology offers turn-key solutions for different applications:
lines for the discontinuous production of architectural panels in hard surface with polyurethane core
implementation of existing lines using pentane as a blowing agent
storage systems, and management of chemical products
equipment for storage and management of chemical products
auxiliary equipment and lots more
The discontinuous production method consists in the polyurethane foam mixture pouring or injection into the cavity between two facings within the platens of a standing press.
Dosing is made by a low or high pressure two components foam dispensing machine, which is either especially designed according to the used foaming method or supplied as standard equipment. In order to have the best result, the foam distribution and its density on the whole surface should be homogeneous. To avoid air traps or overlaps of foam the pouring methods are very important.