Countstation is the smart workstation for automatic vial counting in-tray and automatically print trays and pallets labels with relevant batch information.
It is a useful solution for perfect product counting in case of manual operation performed on small batches, in case of internal products movement between the production and the warehouse and to perform always a reliable control on the product quantity.
The workstation is equipped with a powerful vision system with a specifically designed camera and light unit to assure the best image acquisition from the top.
Eliminate counting errors
Save-time solution for increased production capability
Full or partial tray management
Portable all in one station to serve different lines
Automatic label printing for trays and pallet
Countstation is a portable vial counting module designed for product counting in trays, with the aim to accelerate the time needed for these kinds of procedures whilst eliminating possible manual counting errors.
The system is flexible and can count both plastic and glass vials as well as any cylindrical products in tray.
The operative workflow is simple. The operator places the trays to be checked under the inspection camera where the control happens.
The counting of products is performed by SEA Vision software that uses a geometrical multiple pattern-matching function (possible thanks to the Programmable Measure tool); this is done through the research of a learned model. The pattern could be the cap, the flip-off cap, the body or any other part of the product depending on its geometrical shape and on the part exposed to the camera.