Air knife system for coating drying
Sonic provides efficient air knife designs to dry or assist heater tunnels in the drying of
continuous coated product while reducing cost, complexity and size of traditional methods. No matter
what the product size, speed and coating materials, Sonic designs solutions for a wide cross section
of industries. Whether aqueous or solvent based coatings, there is a Sonic solution for you.
Reduce the size, energy consumption and dwell time of heater tunnels that in
many cases will trap the moisture within the coating as a "skin" forms on the coating surface.
The result of trying to dry a coating from the outside in is that the drying zone must be
increased in length or time to evaporate the remaining trapped moisture. Running higher
tunnel heater temperatures is not usually the best option. Aside from the tremendous increase
in operating costs, the coating, a heat sensitive substrate or the mass of a large part simply
may not permit or benefit from more heat. A Sonic air knife accelerates the natural evaporative
process by removing moisture from a coating before the surface pores of the coating are dried.
This reduces the drying time and allows the heater system, if required to complete the drying or
curing process, to operate much more efficiently (lower total kW and BTU) and/or with less product
to heater dwell time.
Heated air knife air is yet another feature that can be incorporated into your system. Sonic blowers always