BIG BEARINGS HARDENING AND TEMPERING INSTALLATION
Multi station Induction heat treatment (Hardening and Tempering) for Inner Ring and Outer Ring.
The plant is divided into 2 similar and independent macro stations, one for the production of the inner rings and one for the outer rings.
The single macro station consists of:
Siemens 840D SL CN
Control parameters unit (verification and storage of process variables in real time)
Entry conveyor
Washing system
Vision system for recognition the code and the serial number of the rings
ABB robots for moving pieces between stations/conveyors
Rotating table MF/HF hardening processes (3 different processes in parallel)
Rotating table tempering process
Exit conveyor
Scrap conveyors (differentiated for each phase of work)
Rings diameter: from 150mm to 320mm (Outer ring) / from 110mm to 250mm (Inner ring)
Rings width: from 40mm to 200mm (Outer ring) / from 40mm to 120mm (Inner ring)
max weight: 40Kg (Outer ring) / 20Kg (Inner ring)
Cycle time: 60 seconds (Outer ring) / 30 seconds (Inner ring)
Automatic visual recognition of the code and rings serial number
Total installed power: 3,6 MW