UltraFlex SmartPower™ MEGA System is a breakthrough innovation in induction heating and melting technology, featuring the patented Direct Digital Step™ control algorithm and a unique configurable modular approach.
MEGA can be equipped or field upgraded to have up to four independently controlled coils or furnaces from one cabinet. Each output can be configured to deliver power from 64 kW to 1 MW in a 3 kHz to 30 kHz frequency range. The latest SiC MOSFET switching technology and innovative digital control algorithms ensure optimal performance and maximum energy efficiency.
The system can achieve an ultra-flexible wide range of load impedance matching by utilizing multiple auto-switchable transformer ratios.
Quick replacement or disabling of failed power modules ensures easy service, maintenance, and zero downtime.
OPERATION
Precise power control from 0 to 100% of rated power
Output regulation: Power or Current
Parameter Monitoring: Current, DC Volts, Output Volts, Power, Frequency
Control modes: Automatic, Remote, or Local control
Automatic frequency scanning and load tuning
Variable ratio transformer for matching to a wide range of loads and coils
Durable and reliable design with built-in safety, and diagnostics features
USER INTERFACE
5” LCD touchscreen control panels, full color
Advanced and intuitive user interface
Multiple heating or melting programs and profiles for automatic process control
High-accuracy heating/melting cycle energy monitoring
Built-in temperature control and monitoring features – optional
CONTROL AND PROTECTIONS
0-10V or 4-20mA external control and remote Start/Stop operation
RS485 (MODBUS) serial interface for remote control and monitoring