To protect your coil assembly from moisture, corrosive chemicals, vibration and other hard working conditions, any Warner Electric freestanding or bobbin wound coil can be encapsulated with tough and high temperature resistant thermoplastics.
Additional advantages of this superior protection include improved insulation properties and dielectric strength plus maximum structural integrity and impact resistance in all environments. For many applications, reduced assembly operations are also made possible by encapsulating the coil in a unitized package complete with structural components.
Retractable pin mold technology enables Warner Electric to provide waterproof (IP-65 and IP-69) overmolded coil assemblies.
Features
Primary operations include:
KANBAN and JIT systems are 100% deployed with customers and suppliers
Computer controlled head multi-spindle bobbin coil winders
Fly head winders for free-standing coils, computer controlled offering resistance bonding capability
Welded lead wire and magnet wire termination using programmable control technology
Bobbin pinning and terminal insertion
30 to 150 ton vertical injection molding machines for insert molding as well as encapsulation
Automatic cutting, stripping and termination of lead wires
Impregnation processing for leak-proof product
Conventional and retractable pin molding
Proprietary wire sizing